Ultrasonic Green Working Machinery
By adopting Ultrasonic Green Technology in numerically controlled machine tools, we achieve efficient, environmentally-friendly high-end manufacturing and support the attainment of dual carbon goals!
Ultrasonic Green Working Machinery Series
TOYOKOU Ultrasonic Green Working Machinery
10 types, 32 series, and 188 specifications
Application Scene Advantages | 3+A
Hard Brittle Materials
Composite Materials
Difficult-to-cut Metal Materials
3
There are clear advantages in the processing characteristics of each of the three types of materials.Hole Machining (all types of materials)
A
There are clear advantages to hole machining, regardless of the material.Representative Machine Tools and Examples
Processed Products
Monocrystalline Silicon Spray Disc
D0.45×24.75mm Blind Hole
Complete Solutions
- Ultrasonic Processing System
- Integrated PCD Micro Drill
Processing Advantages
- Drill Life >1000 holes
- Hole Roundness 0.003mm
- Hole Wall Roughness Sa Value <0.013μm
Data Comparison
Hole Wall Roughness Sa (μm)
Ultrasonic Green Colorful Machining Center
Processed Products
Total Solutions
- Ultrasonic Machining System
- MCD Diamond Cutting Tools
- High Frequency Vibration Cutting
Processing Advantages
- The fine structure of the surface is regular, and the knife pattern is delicate
- Unique Highlight | Colorful Effect
Appearance Comparison
Ultrasonic Drill & Milling Machining Center
Processed Products
Processing of two D7.8x250mm through-holes
Complete Solutions
- Ultrasonic Machining System
- Center Outlet Spindle
Processing Advantages
- Hole wall roughness Sa value <0.122μm
- Parallelism of two holes <0.013mn
- Straightness of two holes <0.008mn
Data Comparison
Hole Wall Roughness Sa (μm)
Ultrasonic Green Vertical 5-Axis Machining Center
Processed Products
(Silicon content 70% or more)
D4×45.5mm Drill Hole
Total Solutions
- Ultrasonic Processing System
- Integrated PCD Drill
Processing Advantages
- No burrs or flanging in the hole
- Tool life extended by 9 times
- Efficiency of single hole processing improved by 51%
Data Comparison
Ultrasonic Precision Graphite Machining Center
Processed Products
Complete Solutions
- Ultrasonic Processing System
- Integrated PCD Fly Cutter
Processing Advantages
- Uniform Surface Pattern
- Significant Reduction in Chipping
- Doubling the Lifespan of Cutting Tools
Application Scene
Graphite | Ceramic Green Bodies | Carbon Fiber Composite Materials
Ultrasonic Green Lightweight 5-Axis Prosthetic Machining Center
Processed Products
Complete Solutions
- Ultrasonic Processing System
- Minimum Quantity Lubrication (MQL)
- Internal Cooling Ring Spray Cutting Tool
Processing Advantages
- No polishing under the gingival margin of the base
- Surface roughness Sa value <0.053μm
Data Comparison
Roughness Sa (μm)
Ultrasonic Graphite Vertical 5-Axis Machining Center
Processed Products
Complete Solutions
- Ultrasonic Machining System
- PCD Micro End Mill
Processing Advantages
- Significant Reduction in Subsurface Damage and Chipping of Ceramics
- Doubling the Lifespan of Cutting Tools
- Reducing Machining Time by 35%
Data Comparison
Machining Time (h)
Ultrasonic Gantry 5-Axis Machining Center
Processed Products
Realizes contour machining of small angles (<18°)
Complete Solutions
- Ultrasonic Machining System
- Ultrasonic Cutting Dagger Knife
- Professional Post-processing System
Processing Advantages
- High-efficiency machining of complex 3D contours
- No burrs visible to the naked eye, and no dust
- The surface is flat with no indentations
Proportion of Composite Materials
Ultrasonic Green Vertical 5-Axis Linked Machining Center
Processed Products
Complete Solutions
- Ultrasonic Processing System
- Supercritical CO2 Low Temperature Cooling System
- Minimal Quantity Lubrication (MQL) Internal Cooling System
- Ultrasonic Green Heat Shrink Shank
Processing Advantages
- Reduction of blade's thin part chatter
- Reduction of surface roughness Sa value<0.408μm, 56% reduction
Data Comparison
Roughness Sa (μm)
