Equipment Parts Processing Business
Equipment Introduction
Gliding Center
By taking advantage of these features, machining time can be significantly reduced compared to conventional machining. For example, with SiC,the feed rate is approximately twice as high.
Model GC-7 OKK Co., Ltd.
- Table Dimensions
- 1,550 × 740 mm
- Spindle Speed
- 12,000rom
- Taper No.50
- X Movement Amount 1,530
- Y Movement Amount 740
- Z Movement Amount 660 mm
Laser automatic tool measurement function reduces machining time.
Equipped with a chip conveyor, filter, centrifuge, and mist separator to remove sludge and moisture.
Equipped with a 7 MPa high-pressure coolant unit that powerfully removes sludge adhering to tools and prevents clogging.
What can a gliding center do?
Cutting
We use drills, end mills, and blades to process flat surfaces, sides, grooves, and arcs. Mainly metal processing.
Grinding
Shape processing and final polishing of flat surfaces and sides are performed using diamond electrodeposition tools and grindstones. Ceramics, SiC, MMC, super steel alloys, etc.
Processing Example
Processing Classification
Grinding Material Classification Cemented Carbide
Tapping of Cemented Carbide
We can process taps from M3 to large diameter taps in a short time.We can process difficult-to-cut materials regardless of the type of carbide.
- Cemented Carbide
- High Hardness (HRA 80 to 94)
- High Strength (transverse rupture strength approximately 2 GPa) or higher
- Young's modulus is large (approximately 3 times that of iron)
- High specific gravity (approximately twice that of iron)
It is one of the materials that are difficult to process.
Select the tool as shown below depending on the required accuracy.
- Screw Accuracy
- JIS 1 Class
- (General 2 Class)
<For General-Purpose Tapping>
YOKOCERA M5-01
<For Precision Tap Processing>
Asahi Diamond HTM-5X11
Processing Classification
Grinding Material Classification Alumina Ceramic
High-precision circular machining of ceramics
High precision circular processing
Roundness: 3 μm or less
Roundness 2.46 μm
Tools Used
Electroplated Tool
Equipment Used
OKK GC7
- Accuracy: Roundness
- 3μm or less
Processing Classification
Grinding Material Classification SiC
Machining of SiC Materials
We perform high-precision drilling, shape processing, and grinding on high-hardness SiC materials.
Example) Reduction of processing time by 50%
- The feed rate has been improved from 150 to 300 mm/min (cutting in at 0.01 mm).
SiC (Silicon Carbide)
- SiC (Silicon Carbide) is the hardest, most wear-resistant, and corrosion-resistant material among fine ceramics.
Processing Classification
Grinding Material Classification Heat Resistant Tempered Glass
Processing of Heat-Resistant Tempered Glass
We perform precision drilling and shaping of heat-resistant tempered glass.
Example of High-Precision Shape Processing
- Pitch/Diameter Accuracy
- Below 10 μm
Special Processing to Minimize Chipping
Processing Classification
Grinding Material Classification Macall
Makor (Free-Cutting Ceramic) Processing
Makor (Free-Cutting Ceramic) is Processed With High Precision.
Capable of tapping and grooving from 100 μm
- ● What is Makor (Machinable Ceramics)
- A new ceramic material that shares the characteristics of glass and ceramics and the ease of metal processing. normal ceramics Impossible ultra-precision finishing or, Processed into complex shapes Is possible.
Example of product of groove type air pad
Processing Classification
Grinding Material Classification Hardened Material
Shape processing after quenching
Hot die steel SKD61 ※Test data next page
Processing Example
Pre-heat treatment processing
Post-heat treatment finishing process
Tools used
- Processing Accuracy
- (Target ± 10 μm)
- Position 10 μm
- Shape 10 μm
Make Categories Hand
Hand Production for Semiconductor Wafers
- Various precise shape processing
- Surface accuracy construction of the suction surface
- Conductive fluorine coating
- Simple air leak test
- Precision cleaning compatible with clean specifications
Production Flow
Air leak test of the suction surface by the wafer
External cleaning and clean spec packaging
Make Categories Straightedge
Making a straightedge
- We will make it to your desired size.
- Straightness: 2 μm, flatness: 1 μm
Material: Alumina ceramics 90%
Make Categories Square Ruler
Making a Right Angle Master
- We will make it to your desired size.
The photo is 500 mm square - Straightness: 2 μm, flatness: 1 μm
Material: Alumina ceramics 90%
Make Categories Straightedge
Manufacture of a straight edge (square)
- We will custom make to your desired size.
Up to 80 × 80 × 3,200 mm - Straightness 2 μm, Flatness 1 μm
Material: Alumina Ceramics 90%
Production Example Using a Straight Edge Rule (L-Shaped)
Air Slider Type Straightness Measuring Device