High-Performance Cutting Tools
Our high-performance cutting tools combine excellent wear resistance and cutting performance to meet various machining needs.
They are ideal for precision machining of hard and brittle materials such as glass and ceramics, as well as cutting high-hardness materials. These tools contribute to extending tool life, improving machining accuracy, and enhancing productivity.
Additionally, we can customize the tools to suit your specific applications and machining conditions. Please feel free to contact us for consultation.
Carbide Tools
The carbide tool series includes a range of independently developed products such as integral PCD micro-edge end mill cutters, integral PCD thread end mill cutters, integral PCD helical milling cutters, integral PCD drills, brazed PCD tools, and single-crystal tools (MCD/CVD/ND).
Carbide tools boast machining precision at the nanometer level and exceptionally long tool life.
Machinable Materials
| Material | Integral PCD Drill D Series |
Integral PCD Micro-Edge End Mill Cutter M Series |
Integral PCD Thread End Mill Cutter T Series |
Integral PCD Helical End Mill Cutter H Series |
|---|---|---|---|---|
| Glass/Sapphire | ● | ● | × | × |
| Single Crystal Silicon/Polycrystalline Silicon | ● | ○ | ○ | × |
| Ceramics | ● | ● | ○ | × |
| AlSiC | ● | ○ | ● | ● |
| Carbonized Silicon | ● | ○ | ● | × |
| Glass Fiber/Carbon Fiber Composite | ○ | × | × | ● |
| Titanium and Titanium Alloys | ○ | ○ | × | ○ |
| Copper and Copper Alloys | ○ | × | × | ○ |
| Aluminum and Aluminum Alloys | ○ | × | × | ○ |
| High Purity Alumina | ○ | × | × | ○ |
Integral PCD Drill Product List
| Series | Model Number | Drill Diameter Range (mm) | Applicable Workpiece Materials |
|---|---|---|---|
| DDT | DDT6A | 0.02 ≤ d ≤ 0.1 | |
| DDS | DDS6A | 0.1 < d ≤ 0.45 | PCB Boards, Non-ferrous Metals, Aluminum Alloys, Titanium Alloys, Graphite, Ceramics |
| DDS6B | Alumina Ceramics, Zirconia Ceramics, Composite Ceramics, Quartz, Glass Ceramics, Sapphire | ||
| DDS6C | Single Crystal Silicon, Polycrystalline Silicon, Carbonized Silicon, Aluminum Carbide, Boron Nitride | ||
| DDM | DDM6A | 0.45 < d ≤ 2.0 | PCB Boards, Non-ferrous Metals, Aluminum Alloys, Titanium Alloys, Graphite, Ceramics |
| DDM6B | Alumina Ceramics, Zirconia Ceramics, Composite Ceramics, Quartz, Glass Ceramics, Sapphire | ||
| DDM6C | Single Crystal Silicon, Polycrystalline Silicon, Carbonized Silicon, Aluminum Carbide, Boron Nitride | ||
| DDM6A-S | PCB Boards, Non-ferrous Metals, Aluminum Alloys, Titanium Alloys, Graphite, Ceramics | ||
| DDM6B-S | Alumina Ceramics, Zirconia Ceramics, Composite Ceramics, Quartz, Glass Ceramics, Sapphire | ||
| DDM6C-S | Single Crystal Silicon, Polycrystalline Silicon, Carbonized Silicon, Aluminum Carbide, Boron Nitride | ||
| DDL | DDL6A | 2.0 < d < 6.0 | PCB Boards, Non-ferrous Metals, Aluminum Alloys, Titanium Alloys, Graphite, Ceramics |
| DDL6B | Alumina Ceramics, Zirconia Ceramics, Composite Ceramics, Quartz, Glass Ceramics, Glass Fiber Composites, Carbon Fiber Composites | ||
| DDL6C | Single Crystal Silicon, Polycrystalline Silicon, Carbonized Silicon, Aluminum Carbide, Boron Nitride | ||
| DDL6A-E | 6.0 ≤ d ≤ 12.0 | PCB Boards, Non-ferrous Metals, Aluminum Alloys, Titanium Alloys, Graphite, Ceramics | |
| DDL6B-E | Alumina Ceramics, Zirconia Ceramics, Composite Ceramics, Titanium Alloys, Graphite, Glass Fiber Composites, Carbon Fiber Composites | ||
| DDL6C-E | |||
| DDU | DDU6A-E | 12.0 < d ≤ 32.0 (Diameter of 16mm or more) |
Glass Fiber Composites, Carbon Fiber Composites, Carbonized Ceramics, High-Silica Aluminum, Die-Cast Aluminum |
| DDU6B-E | |||
| DDU6C-E |
ToolTool Specifications
d × θ × L1 × L × SD - NF
| Symbol | Notes |
|---|---|
| d | Blade Diameter |
| θ | Drill Tip Angle |
| L1 | Cutting Edge Length |
| L | Overall Length |
| SD | Shank Diameter |
| NF | Number of Flutes |
Integrated PCD Drill DDS Series
Drill Diameter D0.1–D0.45
Specifications(Unit: mm)
| Series | Model No. | Cutting Diameter d | Drill Tip Angle θ° | Effective Cutting Length L1 | Clearance Length L2 | Overall Length L | Shank Diameter SD | Number of Flutes NF |
|---|---|---|---|---|---|---|---|---|
| DDS Series | DDS6A DDS6B DDS6C |
0.1 | 130° | 0.7 | 0.9 | 38 | 3.175 | 2F |
| 0.2 | 130° | 1.0 | 1.2 | 38 | 3.175 | 2F | ||
| 0.32 | 130° | 3.5 | 4.0 | 38 | 3.175 | 2F | ||
| 0.39 | 130° | 11.0 | 11.5 | 38 | 3.175 | 2F | ||
| 0.4 | 130° | 6.5 | 7.0 | 38 | 3.175 | 2F | ||
| 0.4 | 130° | 11.0 | 11.5 | 38 | 3.175 | 2F | ||
| 0.45 | 130° | 6.5 | 7.0 | 38 | 3.175 | 2F | ||
| 0.45 | 130° | 11.0 | 11.5 | 38 | 3.175 | 2F |
Integral PCD Drill DDM Series
Drill diameter D0.5–D2.0
Specifications (unit: mm)
| Series | Model No. | Cutting edge diameter d | Drill tip angle θ° | Effective cutting edge length L1 | Clearance length L2 | Overall length L | Shank diameter SD | Number of flutes NF |
|---|---|---|---|---|---|---|---|---|
| DDM Series | DDM6A DDM6B DDM6C DDM6A-S DDM6B-S DDU6C-S |
0.5 | 130° | 6.5 | 7.0 | 38 | 3.175 | 2F |
| 0.55 | 130° | 6.5 | 7.0 | 38 | 3.175 | 2F | ||
| 0.55 | 130° | 11.0 | 11.5 | 38 | 3.175 | 2F | ||
| 0.65 | 130° | 6.5 | 7.0 | 38 | 3.175 | 2F | ||
| 0.7 | 130° | 6.5 | 7.0 | 38 | 3.175 | 2F | ||
| 0.75 | 130° | 11.0 | 11.5 | 38 | 3.175 | 2F | ||
| 0.8 | 130° | 11.0 | 11.5 | 38 | 3.175 | 2F | ||
| 0.95 | 130° | 11.0 | 11.5 | 38 | 3.175 | 2F | ||
| 1.0 | 130° | 11.0 | 11.5 | 38 | 3.175 | 2F | ||
| 1.25 | 130° | 11.0 | 11.5 | 45 | 3.175 | 2F | ||
| 1.35 | 130° | 11.0 | 11.5 | 45 | 3.175 | 2F | ||
| 1.6 | 130° | 17.0 | 17.5 | 50 | 3.175 | 2F | ||
| 1.8 | 130° | 17.0 | 17.5 | 50 | 3.175 | 2F | ||
| 2.0 | 130° | 17.0 | 17.5 | 50 | 3.175 | 2F |
Integrated PCD Drill DDL Series
Drill diameter D2.05–D12.0
Specifications (Unit: mm)
| Series | Model | Cutting diameter d | Drill point angle θ° | Effective flute length L1 | Clearance length L2 | Total length L | Shank diameter SD | Flutes NF |
|---|---|---|---|---|---|---|---|---|
| DDL Series | DDL6A DDL6B DDL6C |
2.05 | 130° | 15.0 | 16.0 | 50 | 4.0 | 2F |
| 2.5 | 130° | 18.0 | 19.0 | 50 | 4.0 | 2F | ||
| 3.15 | 130° | 18.0 | 19.0 | 50 | 4.0 | 2F | ||
| 3.3 | 130° | 20.0 | 21.0 | 65 | 4.0 | 2F | ||
| 4.2 | 130° | 20.0 | 21.0 | 65 | 6.0 | 2F | ||
| 5.0 | 130° | 23.0 | 26.0 | 65 | 6.0 | 2F | ||
| DDL6A-E DDL6B-E DDL6C-E |
6.0 | 130° | 25.0 | 28.0 | 50 | 4.0 | 2F | |
| 6.75 | 130° | 25.0 | 28.0 | 65 | 8.0 | 2F | ||
| 8.0 | 130° | 30.0 | 35.0 | 80 | 8.0 | 2F | ||
| 10.0 | 130° | 42.0 | 45.0 | 90 | 10.0 | 2F | ||
| 12.0 | 130° | 45.0 | 51.0 | 105 | 12.0 | 2F |
Integrated PCD Drill Machining Parameter Table
Parameters for Ceramics/Quartz Glass machining with an integrated PCD drill
| Tool Diameter (mm) | Spindle Speed (rpm) | Feed Rate (mm/min) | Depth of Cut (mm) | Drilling Cycle Command |
|---|---|---|---|---|
| D0.4-D0.6 | 15,000-18,000 | 7-12 | 0.04-0.08 | G83 |
| D0.6-D1 | 12,000-16,000 | 8-13 | 0.04-0.08 | G83 |
| D1-D2 | 9,000-13,000 | 8-13 | 0.04-0.08 | G83 |
| D2-D3 | 7,000-10,000 | 9-15 | 0.04-0.08 | G83 |
Parameters for Silicon Carbide machining with an integrated PCD drill
| Tool Diameter (mm) | Spindle Speed (rpm) | Feed Rate (mm/min) | Depth of Cut (mm) | Drilling Cycle Command |
|---|---|---|---|---|
| D0.4-D0.6 | 15,000-18,000 | 7-12 | 0.01-0.02 | G83 |
| D0.6-D1 | 12,000-16,000 | 8-13 | 0.01-0.02 | G83 |
| D1-D2 | 9,000-13,000 | 8-13 | 0.02-0.05 | G83 |
| D2-D3 | 7,000-10,000 | 9-15 | 0.02-0.05 | G83 |
Parameters for machining Single-Crystal Silicon / Polycrystalline Silicon with an integrated PCD drill
| Tool Diameter (mm) | Spindle Speed (rpm) | Feed Rate (mm/min) | Depth of Cut (mm) | Drilling Cycle Command |
|---|---|---|---|---|
| D0.4-D0.6 | 15,000-18,000 | 10-15 | 0.05-0.1 | G83 |
| D0.6-D1 | 12,000-16,000 | 10-15 | 0.1-0.15 | G83 |
| D1-D2 | 9,000-13,000 | 15-20 | 0.1-0.15 | G83 |
| D2-D3 | 7,000-10,000 | 15-20 | 0.15-0.2 | G83 |
Precision Shank | Ultrasonic Green Shank
Patent Adopted Special Dustproof Design
- Solving Big Problems with Small Innovations
- Number of Cutting Tool Installations ≥ 5000 times
- Mounting of Cutting Tool Takes 8 Seconds
Comparison of Shank Holding Power (D10)
